1000kg/h, 2000kg/h PET recycling machine/pet bottle recycling plant/pet flake washing line
LIANDA PET Bottle Recycling, Cutting, Washing line is the ideal solution for waste bottles recycling, like water bottle, drink bottle, oil bottle, cola bottle in our daily life.
The PET Bottle Recyling machine line is used for Label removing, Sorting, Cutting, Cleaning, Bottle labels & Caps separating and Drying. OD TECH will supply the proposal including Production line drawing, Workshop layout and Waste water circulate system according to customer’s different requirement on using of the finished flake (Filament fiber, staple fiber or sheet etc.) and different bottle source (Compressed baled bottles, Uncompressed bottles, Label-sticked bottles etc.)
Waste PET Bottle Cutting , Washing ,Drying Recycling machine
| Model |
Capacity |
Power KW |
Water-consumption M3/H |
Flake Grade |
| LDJXC-1000 | 800-1000 | 70 | 3 | Cold washing |
| LDJXH-1000 | 120 | 5 |
Hot wash |
|
| LDJXS-1000 | 130 | 6 |
Hot wash |
|
| LDJXC-1500 | 1300-1500 | 85 | 4 | Cold washing |
| LDJXH-1500 | 140 | 7 |
Hot wash |
|
| LDJXS-1500 | 150 | 8 |
Hot wash |
|
| LDJXC-2000 | 1800-2000 | 100 | 5 | Cold washing |
| LDJXH-2000 | 160 | 8 |
Hot wash |
|
| LDJXS-2000 | 180 | 10 |
Hot wash |
|
| Above are the standard model of our company, if you have any special requirement, please contact us | ||||
Spec of end products---PET Flakes
| Intrinsic Viscosity (IV) (dl/g) | 0.65-0.76 (depends on raw materials) | |
| Melt point (℃) | 252-260 | |
| Moisture | 0.5-2% | |
| Bulk density (kg/m3) | 280-450 | |
| Particle size (mm) | 3-14 | |
| Fraction | 1-3mm | 8-15% |
| ≤1mm | Max. 2% | |
| PH Value | Max. 9 | |
| PVC (ppm) | Max. 100 (based on raw material & design) | |
| PE/PP (ppm) | Max. 50 | |
| Paper (ppm) | Max. 10 | |
| Glue (ppm) | Max. 10 | |
| Metal (ppm) | Max. 10 | |
| Other organics (ppm) | Max. 100 | |
Further processing:
In the running of the washing production line, we get the end products – PET bottle flakes
Also, there’re by-product--mainly PE caps and labels, which can be applied to many aspects.
By other washing lines and single screw granulator, these by-products can be made to PE granule.
PE granules has a wider application to injection molding such as plastic tray, plastic crate baskets, padding for modified granulation etc.
The application of final PET flakes:
About 60-70% of the PET recycled materials are used to chemical fiber and fiber industry.
About 15-20% of the PET flakes are used to make packing materials
The rest 10-25% of the PET flakes can be used in the fields of granulation, non-woven fabrics, etc
Detailed description for Waste PET Bottle Cutting, Washing, Drying Line
Machine photos for reference
1. Bale opener/De-baler is made up of Automatic lift and De-baler. The Automatic lift will convey the PET Bottle Bales to De-baler to break the bales to bulk bottles.
Adopt specialized hard face gearbox.
2. Belt conveyor + Label remover
2.1 Blade material is alloy steel, the blade teeth are replaceable. Design of Arc Knife, the space between Rotary blades and Stable blades will be always the same to avoid breaking the PET Bottle necklace while Rotary blades and Stable blades rotating at 360 degree (The necklace is the best part in the bottle, the viscosity is the highest )
the viscosity is the highest
2.2 There are limit switch installed on the inspecting hole. The machine will be stopped while opening the door, to keep sure safety producing
2.3 Designed of inspecting window for checking and maintainance the machine
3. Sorting table
3.1 With chutes to connect to crusher, to feed materials into crusher directly.
3.2 Equipped with hooks
3.3 With chutes and containers and a place for the supervisor at the end of the belt.
3.4 Handrail for the people not below 100cm measured from platform bottom
4. Crusher
4.1 Blades frame The blade of plastic bottle crusher using claw structure which with strong adhesion for hollow thin-wall products and sheet
4.2 Blade material can be customized: 9CrSi ( Russia material),SKD-11 (Japan Material), D2 etc.
4.3 Crusher open Adopt Hydraulic open. It can be opened and closed easily to allow changing of blades to improve the working efficiency
5. Steam washer
Hot washing for removing glue, oil, dirty. There are special design for discharging PP/PE labels and caps.
The steam washer1 is designed deep enough for separating PP/PE Labels/cap from PET; The depth of steam washer 2 is lower than steam washer because most PP/PE Labels/caps is discharged by Steam washer 1
6. Floating washer
6.1 For Separating PET from PP/PE Caps and Labels;
6.2 Removing the dust and dirty after the High speed friction washer
(Because of the property of the plastic -- PP/PE will be floating on the water; PET will be down in the water)
6.3To middle PH Value
7. High speed friction washer
For removing the dirty on the surface of the flake
7.1 With the design of dirty water dewatering. To keep water clean on the next step washing processing. Enlonger the water using
7.2 Adopt NSK bearing
7.3 Rotating speed 1200rpm
7.4 With the Americal wearing material on the surface of the screw blades for longer working life
8. Horizontal dewatering machine ----Final moisture can be 1.8%
8.1 Adopt European standard belt wheel and SKF Bearing
8.2 Adopt Americal wearing material to enlonger the working life of screw
9. Label separator/Zigzag separator to separate PP/PE Labels from PET Flake and remove plastic powder
1.Pre-sale: we given client the details technician offer etc
2.In-sales: we supply the details layout, installation instruction, technician support for the clients
3.After sales: we arrange engineer to install the machinery and training the workers for client
4.We have 24 hours team to solve the after sales problem
5.We have free spare parts with the machine
6.We supply long term spare parts for every customer
7.We always up date the new technology to every customer
HOW TO ENSURE THE QUALITY!
● In order to ensure the accuracy of each part, we are equipped with a variety of professional processing equipment and we have accumulated professional processing methods over the past years.
● Each component before assembly needs strictly control by inspecting personnel.
● Each assembly is in charged by a master who has working experience for more than 20 years
●After all the equipment are completed, we will connect all the machines and run the full production line to ensure the stable running in customers' factory
AFTER-SALE SERVICE OF LIANDA MACHINERY!
● After finish the production, we will debug the production line, take photos, videos and send them to customers via mail or instant tools
● After the commissioning, we will package the equipment by standard export package for shipment.
● According to the customer's request, we can arrange our engineers to customers' factory to do the installation and training.
● Engineers, sales managers and after-sales service manager will form a after-sales team, online and off line, to follow the customers' project.
Why choose us:
1. We are professional manufacturer of plastic recycling and have professional technical team, focus on provide high quality equipment and good service for customer.
2. Our plant with area of 7600 square meters, 62 employees. All skill workers have professional skills certificates.
3. We have professional production QC team to ensure the machine manufacturing quality.
4. All equipment are running test before shipment.
5. During customer visit, we can take customer to our customer ‘s factory to looking machine working.
Contact us:
