PET Chips/Pellets Crystallizer, Infrared crystallization machine, Infrared rotary crystallizer
--- Capacity: 100kg/h -1000kg/h
--- Crystallization time: 15-20mins
--- No clumping
--- 100% Crystallization
--- Milk colour no yellow
What Can We Do For You ?
HOW TO WORK
1. Material Feeding 2. Rotary Crystallization 3. Discharging
Processing Explanation
1) At first step, the only target is to heat up the material to a preset temperature.
Adopt relatively slow speed of drum rotating, the Infrared lamps power of the dryer will be at a higher level, then the PET Masterbatch will have a fast heating till the temperature rises to the preset temperature.
2) Crystallization step
Once the material gets to the critical crystallization temperature, the speed of the drum will be increased to a much higher rotating speed to avoid the clumping of the material. At the same time, the infrared lamps power will be increased again to finish the crystallization. Then the drum rotating speed will be slowed down again. Normally the crystallization process will be finished after 15-20mins. (The exact time depends on the property of material)
3) After finishing the crystallization processing, the IR Drum will automatically discharge the material and refill the drum for the next cycle.
The automatic refilling as well as all relevant parameters for the different temperature ramps is fully integrated in the state-of-the-art Touch Screen control. Once parameters and temperature profiles are found for a specific material, theses settings can be saved as recipes in the control system.
Machine Models
| Model | IRD-80 | IRD-200 | IRD-300 | IRD-500 | IRD-1000 |
| Output(kg) | 80-120 | 200 | 300 | 500 | 800-1000 |
| Installation heating power(kw) | 18 | 27 | 36 | 48 | 90 |
| Crystallization time |
Normally 15-20mins
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| Control | By Siemens Touch Screen PLC system | ||||
| Processing | Crystallization for PET Chips/pellets, PET Sheet scrap, PET Recycled Flake | ||||
| Heating way |
Infrared lamps |
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| Energy saving | Up to 45% | ||||
| Space saving | Up to 300% | ||||
| Operation |
Faster to start up Quick change-over and shutdown time. |
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Our Advantage
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Infrared Crystal Dryer
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Conventional Crystallizer | |
| 1 |
Easy to clean The drum can be opened completely,no hidden spots and can be cleaned easily with a vacuum cleaner |
Have to be completely disassembled,cleaned and fixed |
| 2 | Rotary drying system, its rotating speed can be increased as high as possible to get an excellent mixing of pellets. It is good in agitation, the masterbatch will not be clumped | Poor agitation,easy to be clumped |
| 3 | Can satisfy different type of plastic (Drying temperature and time can be adjustable by the property of raw material) | The drying temperature is fixed |
| 4 | Crystallization time 15-20mins depends on the material kind | Need 2 hours or more |
| 5 |
Save about 40% energy consumption compared to conventional dehumidifier
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WORKING VIDEO OF INFRARED ROTARY DRYER
Contact Us
HOW TO ENSURE THE QUALITY!
● In order to ensure the accuracy of each part, we are equipped with a variety of professional processing equipment and we have accumulated professional processing methods over the past years.
● Each component before assembly needs strictly control by inspecting personnel.
● Each assembly is in charged by a master who has working experience for more than 20 years
●After all the equipment are completed, we will connect all the machines and run the full production line to ensure the stable running in customers' factory
Our Service
1. We will provide testing if the customer comes to visit factory to see the machine.
2. We will provide detail machine technical specification ,electric diagram,installation,operation manual and all the documents which customer needed for clearing customs and using the machine.
3. We will provide engineers for helping installation and training the workers at customer's site.
4. Spare parts are available when they are needed .Within warranty time,we we will provide spare parts free,and over warranty time,we will provide spare parts with factory price.
5. We will provide technical support and repair service in the whole lifetime .
